{"id":4838,"date":"2026-02-05T10:00:44","date_gmt":"2026-02-05T02:00:44","guid":{"rendered":"https:\/\/www.oc-epc.com\/?p=4838"},"modified":"2026-02-09T09:42:59","modified_gmt":"2026-02-09T01:42:59","slug":"advanced-lost-foam-casting-how-eps-forming-machines-drive-precision-and-efficiency","status":"publish","type":"post","link":"https:\/\/www.oc-epc.com\/ja\/%e3%83%8b%e3%83%a5%e3%83%bc%e3%82%b9%e3%83%96%e3%83%ad%e3%82%b0\/%e6%a5%ad%e7%95%8c%e3%83%8b%e3%83%a5%e3%83%bc%e3%82%b9\/advanced-lost-foam-casting-how-eps-forming-machines-drive-precision-and-efficiency\/","title":{"rendered":"Advanced Lost Foam Casting: How EPS Forming Machines Drive Precision and Efficiency"},"content":{"rendered":"
\u30d5\u30a9\u30fc\u30e0\u30ad\u30e3\u30b9\u30c6\u30a3\u30f3\u30b0\u306e\u7d1b\u5931<\/strong><\/a>, known as evaporative pattern casting (EPC), works as a useful way to cast metal. It makes use of expanded polystyrene (EPS) patterns. These patterns turn to gas when hot metal pours in. This creates exact spaces without old cores or split lines. The method gives good shape options, smooth surfaces, and less work after casting.<\/p>\n Lost foam casting works well because of the foam patterns made in the white area. To make exact EPS patterns, foundries need special EPS forming machines (also called foam pattern molding machines or shape molding machines). These machines turn ready beads into clear, firm patterns. They use steam, pressure, and cooling in a set way.<\/p>\n <\/p>\n EPS forming machines<\/strong><\/a> build the base for steady pattern making. They make sure beads join evenly, weight stays the same, and shapes match. These points affect casting results right away. Flaws in patterns, like holes or spotty weight, lead to air pockets, missing fills, or wrong sizes in end castings.<\/p>\n New EPS forming machines use strong water-power parts, number controls, and power-saving builds to fit hard work needs. They handle tricky shapes for parts like engine blocks, gearboxes, valves, and frame pieces in car, machine, and work fields.<\/p>\n Horizontal EPS forming machines<\/strong><\/a> do well in jobs that need change and fast setup shifts. These machines have solid water-lock systems. Pressure spreads out at even spots. This stops steam loss and makes heat spread better.<\/p>\n Main plus points cover:<\/p>\n Models such as OC-CX-W1214, OC-CX-W1417, and OC-CX-W1618 offer mold face sizes from 1200\u00d71400 mm to 1600\u00d71800 mm, with product heights up to 350 mm and mold opening distances of 1200 mm. These specifications suit medium to large patterns with high precision demands.<\/p>\n Vertical EPS forming machines<\/strong><\/a> focus on auto work, power get-back, and big output. PLC-led water systems run the full shape cycle on their own. This goes from feed to release.<\/p>\n <\/p>\n Top parts include:<\/p>\n Available models range from OC-CX-Y1210 (1200\u00d71000 mm table) to OC-CX-Y2822 (2800\u00d72200 mm), with strokes up to 2500 mm. Customization accommodates special size needs, making these machines ideal for high-throughput foundries.<\/p>\n Pattern flaws often come from poor bead fill, steam handle, or mold steadiness. Better EPS forming machines fix these with exact valve parts, even feed, and strong locks. Far watch and data keep help tune the process and stop flaws.<\/p>\n Pick horizontal types for bend in multi-part lines or vertical setups for auto, big-run work. Check points like mold size, cycle time needs, power use, and help after buy.<\/p>\n
<\/div>\nWhy EPS Forming Machines Are Critical in Lost Foam Casting<\/strong><\/h2>\n
Horizontal EPS Forming Machines: Flexibility and Rapid Mold Changes for High-Mix Production<\/strong><\/h2>\n
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Vertical EPS Forming Machines: Automation and Energy Efficiency for High-Volume Output<\/strong><\/h2>\n
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Key Benefits of Investing in High-End EPS Forming Machines for Lost Foam Casting<\/strong><\/h2>\n
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Overcoming Common Challenges in Lost Foam Pattern Production<\/strong><\/h2>\n
Choosing the Right EPS Forming Machine for Your Lost Foam Casting Operation<\/strong><\/h2>\n
OC \u30c6\u30af\u30ce\u30ed\u30b8\u30fc<\/strong><\/h2>\n