{"id":4706,"date":"2025-11-28T11:50:26","date_gmt":"2025-11-28T03:50:26","guid":{"rendered":"https:\/\/www.oc-epc.com\/?p=4706"},"modified":"2025-11-24T13:59:27","modified_gmt":"2025-11-24T05:59:27","slug":"the-role-of-coatings-in-lost-foam-casting-production-process","status":"publish","type":"post","link":"https:\/\/www.oc-epc.com\/vi\/tin-tuc-blog\/tin-tuc-nganh\/vai-tro-cua-lop-phu-trong-qua-trinh-san-xuat-duc-bot-bi-mat\/","title":{"rendered":"Vai tr\u00f2 c\u1ee7a l\u1edbp ph\u1ee7 trong qu\u00e1 tr\u00ecnh s\u1ea3n xu\u1ea5t \u0111\u00fac b\u1ecdt b\u1ecb m\u1ea5t"},"content":{"rendered":"

\u0110\u00fac b\u1ecdt b\u1ecb m\u1ea5t (EPC)<\/strong><\/a>\u0110\u00f4i khi \u0111\u01b0\u1ee3c g\u1ecdi l\u00e0 \u0111\u00fac m\u1eabu bay h\u01a1i, n\u1ed5i b\u1eadt l\u00e0 m\u1ed9t trong nh\u1eefng c\u00e1ch th\u1ef1c t\u1ebf v\u00e0 gi\u00e1 c\u1ea3 ph\u1ea3i ch\u0103ng nh\u1ea5t \u0111\u1ec3 l\u00e0m c\u00e1c b\u1ed9 ph\u1eadn kim lo\u1ea1i h\u00ecnh d\u1ea1ng g\u1ea7n l\u01b0\u1edbi ph\u1ee9c t\u1ea1p. Ch\u00eca kh\u00f3a th\u1ef1c s\u1ef1 \u0111\u1ec3 th\u00e0nh c\u00f4ng trong ph\u01b0\u01a1ng ph\u00e1p n\u00e0y n\u1eb1m trong vi\u1ec7c l\u1edbp ph\u1ee7 ch\u1ed1ng ch\u00e1y ho\u1ea1t \u0111\u1ed9ng t\u1ed1t nh\u01b0 th\u1ebf n\u00e0o tr\u00ean m\u00f4 h\u00ecnh EPS (polystyrene m\u1edf r\u1ed9ng). L\u1edbp ph\u1ee7 n\u00e0y kh\u00f4ng ch\u1ec9 b\u1ea3o v\u1ec7 - n\u00f3 th\u1ef1c s\u1ef1 t\u1ea1o th\u00e0nh l\u00e1 ch\u1eafn k\u1ef9 thu\u1eadt ch\u00ednh \u0111\u1ea3m b\u1ea3o ch\u1ea5t l\u01b0\u1ee3ng \u0111\u00fac t\u1ed1t, k\u00edch th\u01b0\u1edbc ch\u00ednh x\u00e1c v\u00e0 b\u1ec1 m\u1eb7t m\u1ecbn. B\u00e0i vi\u1ebft n\u00e0y cung c\u1ea5p m\u1ed9t gi\u1ea3i th\u00edch k\u1ef9 thu\u1eadt r\u00f5 r\u00e0ng v\u00e0 chi ti\u1ebft v\u1ec1 nh\u1eefng g\u00ec l\u1edbp ph\u1ee7 l\u00e0m, nh\u1eefng g\u00ec n\u00f3 ch\u1ee9a, l\u00e0m th\u1ebf n\u00e0o \u0111\u1ec3 l\u1ef1a ch\u1ecdn n\u00f3, l\u00e0m th\u1ebf n\u00e0o \u0111\u1ec3 tr\u1ed9n n\u00f3, l\u00e0m th\u1ebf n\u00e0o \u0111\u1ec3 \u00e1p d\u1ee5ng n\u00f3, v\u00e0 l\u00e0m th\u1ebf n\u00e0o \u0111\u1ec3 kh\u00f4 n\u00f3 \u0111\u00fang c\u00e1ch trong qu\u00e1 tr\u00ecnh s\u1ea3n xu\u1ea5t \u0111\u00fac b\u1ecdt b\u1ecb m\u1ea5t.<\/p>\n

1. Vai tr\u00f2, th\u00e0nh ph\u1ea7n c\u01a1 b\u1ea3n v\u00e0 hi\u1ec7u su\u1ea5t c\u1ee7a l\u1edbp ph\u1ee7 b\u1ecdt b\u1ecb m\u1ea5t<\/strong><\/h2>\n

(1) Ch\u1ee9c n\u0103ng ch\u00ednh c\u1ee7a l\u1edbp ph\u1ee7<\/strong><\/h3>\n

S\u01a1n ch\u1ed1ng ch\u00e1y \u0111\u00f3ng b\u1ed1n vai tr\u00f2 ch\u00ednh trong \u0111\u00fac b\u1ecdt b\u1ecb m\u1ea5t:<\/p>\n

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  1. T\u0103ng c\u01b0\u1eddng m\u00f4 h\u00ecnh b\u1ecdt<\/strong> L\u1edbp ph\u1ee7 l\u00e0m t\u0103ng \u0111\u00e1ng k\u1ec3 \u0111\u1ed9 c\u1ee9ng v\u00e0 \u0111\u1ed9 b\u1ec1n c\u1ee7a m\u00f4 h\u00ecnh EPS tinh t\u1ebf. N\u00f3 ng\u1eebng u\u1ed1n cong ho\u1eb7c ph\u00e1 v\u1ee1 trong khi c\u00f4ng nh\u00e2n di chuy\u1ec3n n\u00f3, nh\u00fang n\u00f3, l\u1ea5p \u0111\u1ea7y c\u00e1t xung quanh n\u00f3 ho\u1eb7c n\u00e9n c\u00e1t.<\/li>\n
  2. R\u00e0ng r\u00e0o c\u00e1ch ly gi\u1eefa kim lo\u1ea1i n\u00f3ng ch\u1ea3y v\u00e0 c\u00e1t kh\u00f4<\/strong> Khi kim lo\u1ea1i \u0111\u01b0\u1ee3c \u0111\u1ed5, l\u1edbp ph\u1ee7 tr\u1edf th\u00e0nh th\u1ee9 duy nh\u1ea5t gi\u1eef cho kim lo\u1ea1i l\u1ecfng tr\u00e1nh xa c\u00e1t kh\u00f4 l\u1ecfng l\u1ecfng. N\u00f3 ng\u0103n ch\u1eb7n kim lo\u1ea1i th\u1ea5m v\u00e0o c\u00e1t (c\u00e1t \u0111\u1ed1t ch\u00e1y). N\u00f3 c\u0169ng gi\u1eef cho c\u00e1t r\u01a1i v\u00e0o d\u00f2ng ch\u1ea3y kim lo\u1ea1i. K\u1ebft qu\u1ea3 l\u00e0, \u0111\u00fac ra s\u1ea1ch s\u1ebd v\u00e0 khu\u00f4n v\u1eabn \u1ed5n \u0111\u1ecbnh.<\/li>\n
  3. Kh\u1ea3 n\u0103ng th\u1ea5m v\u00e0 s\u01a1 t\u00e1n c\u00e1c s\u1ea3n ph\u1ea9m nhi\u1ec7t ph\u00e2n<\/strong> Ngay khi kim lo\u1ea1i n\u00f3ng ch\u1ea1m v\u00e0o m\u00f4 h\u00ecnh EPS, b\u1ecdt nhanh ch\u00f3ng ph\u00e2n h\u1ee7y th\u00e0nh c\u00e1c s\u1ea3n ph\u1ea9m ph\u1ee5 kh\u00ed v\u00e0 ch\u1ea5t l\u1ecfng.\n
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    1. \u0110\u1ed1i v\u1edbi s\u1eaft \u0111\u00fac v\u00e0 th\u00e9p (1350-1600 \u00b0 C), h\u1ea7u h\u1ebft c\u00e1c s\u1ea3n ph\u1ea9m ph\u1ee5 bi\u1ebfn th\u00e0nh kh\u00ed \u2192 l\u1edbp ph\u1ee7 c\u1ea7n kh\u1ea3 n\u0103ng th\u1ea5m kh\u00ed n\u1ed5i b\u1eadt.<\/li>\n
    2. \u0110\u1ed1i v\u1edbi h\u1ee3p kim nh\u00f4m (760-780 \u00b0 C), h\u1ea7u h\u1ebft c\u00e1c s\u1ea3n ph\u1ea9m ph\u1ee5 v\u1eabn l\u00e0 ch\u1ea5t l\u1ecfng \u2192 l\u1edbp ph\u1ee7 ph\u1ea3i \u01b0\u1edbt d\u1ec5 d\u00e0ng v\u00e0 h\u1ea5p th\u1ee5 ch\u1ea5t l\u1ecfng c\u00f2n l\u1ea1i nhanh ch\u00f3ng. Lo\u1ea1i b\u1ecf t\u1ed1t c\u00e1c s\u1ea3n ph\u1ea9m ph\u1ee5 n\u00e0y ng\u0103n ch\u1eb7n l\u1ed7, n\u1ebfp nh\u0103n, \u0111\u1ed1m carbon v\u00e0 c\u00e1c h\u1ea1t kh\u00f4ng mong mu\u1ed1n.<\/li>\n<\/ol>\n<\/li>\n
    3. C\u00e1ch nhi\u1ec7t<\/strong> L\u1edbp ph\u1ee7 l\u00e0m ch\u1eadm m\u1ea5t nhi\u1ec7t t\u1eeb kim lo\u1ea1i n\u00f3ng v\u00e0o c\u00e1t l\u1ea1nh. \u0110i\u1ec1u n\u00e0y gi\u00fap kim lo\u1ea1i \u0103n t\u1ed1t h\u01a1n v\u00e0o c\u00e1c ph\u1ea7n m\u1ecfng v\u00e0 l\u1ea5p \u0111\u1ea7y m\u1ecdi g\u00f3c.<\/li>\n<\/ol>\n

      (2) Th\u00e0nh ph\u1ea7n c\u01a1 b\u1ea3n c\u1ee7a l\u1edbp ph\u1ee7 b\u1ecdt b\u1ecb m\u1ea5t<\/strong><\/h3>\n

      M\u1ed9t l\u1edbp ph\u1ee7 b\u1ecdt b\u1ecb m\u1ea5t m\u1ea1nh th\u01b0\u1eddng ch\u1ee9a c\u00e1c b\u1ed9 ph\u1eadn n\u00e0y:<\/p>\n

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      1. T\u1ed5ng h\u1ee3p ch\u1ed1ng ch\u00e1y<\/strong> \u2013 C\u1ea5u tr\u00fac ch\u00ednh thi\u1ebft l\u1eadp kh\u1ea3 n\u0103ng ch\u1ed1ng nhi\u1ec7t, \u1ed5n \u0111\u1ecbnh h\u00f3a h\u1ecdc v\u00e0 kh\u1ea3 n\u0103ng c\u00e1ch nhi\u1ec7t. C\u00e1c l\u1ef1a ch\u1ecdn ph\u1ed5 bi\u1ebfn l\u00e0 zircon, silica, alumina, magi\u00ea, graphite, kyanite, v.v. Ph\u1ea1m vi k\u00edch th\u01b0\u1edbc h\u1ea1t v\u00e0 h\u00ecnh d\u1ea1ng (tr\u00f2n ho\u1eb7c gi\u1ed1ng nh\u01b0 c\u1ed9t ho\u1ea1t \u0111\u1ed9ng t\u1ed1t nh\u1ea5t) \u1ea3nh h\u01b0\u1edfng m\u1ea1nh m\u1ebd \u0111\u1ebfn c\u00e1ch d\u1ec5 d\u00e0ng kh\u00ed \u0111i qua.<\/li>\n
      2. Ch\u1ea5t r\u00e0ng bu\u1ed9c<\/strong> \u2013 C\u00e1c nh\u00e0 m\u00e1y s\u1eed d\u1ee5ng c\u1ea3 c\u00e1c lo\u1ea1i h\u1eefu c\u01a1 (tinh b\u1ed9t, dextrin, CMC, PVA) v\u00e0 c\u00e1c lo\u1ea1i v\u00f4 h\u1eefu c\u01a1 (sol silica, silicat natri, nano-bentonit). Nh\u1eefng th\u1ee9 h\u1eefu c\u01a1 b\u1ecb ch\u00e1y trong khi \u0111\u1ed5 v\u00e0 t\u1ea1o ra c\u00e1c con \u0111\u01b0\u1eddng m\u1edf th\u00eam. Nh\u1eefng th\u1ee9 v\u00f4 h\u1eefu c\u01a1 gi\u1eef s\u1ee9c m\u1ea1nh \u1edf nhi\u1ec7t \u0111\u1ed9 cao.<\/li>\n
      3. H\u00e3ng v\u1eadn chuy\u1ec3n<\/strong> Th\u00f4ng th\u01b0\u1eddng l\u00e0 h\u1ed7n h\u1ee3p ch\u1ea5t l\u1ecfng d\u1ef1a tr\u00ean n\u01b0\u1edbc ho\u1eb7c d\u1ef1a tr\u00ean r\u01b0\u1ee3u.<\/li>\n
      4. Ch\u1ea5t ho\u1ea1t \u0111\u1ed9ng b\u1ec1 m\u1eb7t (ch\u1ea5t l\u00e0m \u01b0\u1edbt)<\/strong> \u2013 Nh\u1eefng c\u0103ng th\u1eb3ng b\u1ec1 m\u1eb7t th\u1ea5p h\u01a1n \u0111\u1ec3 l\u1edbp ph\u1ee7 d\u00ednh t\u1ed1t v\u00e0o b\u1ec1 m\u1eb7t EPS phi c\u1ef1c.<\/li>\n
      5. C\u00e1c \u0111\u1ea1i l\u00fd b\u1ecb treo<\/strong> Bentonit, attapulgite, CMC ho\u1eb7c bentonit h\u1eefu c\u01a1 ng\u0103n ch\u1eb7n c\u00e1c h\u1ea1t n\u1eb7ng ch\u00ecm nhanh ch\u00f3ng.<\/li>\n
      6. Thu\u1ed1c thixotropic<\/strong> H\u1ea7u h\u1ebft l\u00e0 attapulgite. Ch\u00fang l\u00e0m cho l\u1edbp ph\u1ee7 m\u1ecfng khi khu\u1ea5y nh\u01b0ng d\u00e0y khi v\u1eabn c\u00f2n.<\/li>\n
      7. Ph\u1ee5 gia<\/strong> \u2013 Ch\u1ea5t kh\u1eed b\u1ecdt (n-octanol, tributyl phosphate), ch\u1ea5t b\u1ea3o qu\u1ea3n (natri benzoate) v\u00e0 thu\u1ed1c di\u1ec7t vi khu\u1ea9n.<\/li>\n<\/ol>\n

        (3) Y\u00eau c\u1ea7u hi\u1ec7u su\u1ea5t ch\u00ednh<\/strong><\/h3>\n

        M\u1ecdi ng\u01b0\u1eddi \u0111\u00e1nh gi\u00e1 l\u1edbp ph\u1ee7 trong hai nh\u00f3m:<\/p>\n

        Hi\u1ec7u su\u1ea5t l\u00e0m vi\u1ec7c:<\/strong><\/p>\n